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Storage And Compatibility Considerations When Using Fluorine Free Foam

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Storage And Compatibility Considerations When Using Fluorine Free Foam

As the global fire protection industry moves toward environmentally responsible solutions, Fluorine Free Foam (FFF) is rapidly replacing traditional Aqueous Film Forming Foam (AFFF) in a variety of sectors. These new-generation foams offer effective fire suppression capabilities without relying on PFAS (per- and polyfluoroalkyl substances), which are associated with long-term environmental harm and human health risks. But switching to FFF isn’t just a matter of swapping out one product for another. It involves careful planning—especially when it comes to storage and compatibility.

Unlike older fluorinated foams, FFF has different chemical properties, behavior, and requirements. Proper storage and system compatibility are critical to ensure the foam performs reliably when it’s needed most. Whether you are a fire safety manager at an airport, oil facility, manufacturing plant, or municipal fire department, understanding how to handle and store FFF safely is an essential part of adopting this safer alternative.

This article explores the key considerations related to the storage, handling, and compatibility of fluorine free foams—covering everything from container materials to temperature conditions, mixing concerns, and system transition procedures. With proper planning and awareness, facilities can make the transition smoothly and avoid common pitfalls.


Why Storage and Compatibility Matter More with FFF

Fluorine free foams are designed without the synthetic fluorinated surfactants that give AFFF its film-forming properties. Instead, FFF relies on hydrocarbon surfactants, natural polymers, and additives to achieve similar performance. These different ingredients affect chemical stability, shelf life, and reactivity with other substances. While this makes FFF safer for the environment, it also requires more attentive handling and system design.

If stored improperly or mixed with incompatible substances, FFF can degrade, separate, or lose effectiveness. Unlike AFFF, which has a long history and standard protocols for use, FFF is still relatively new, and users must be more diligent in understanding product-specific requirements.


Recommended Storage Conditions for Fluorine Free Foam

To maintain the performance and longevity of FFF, it’s essential to follow manufacturer guidelines closely. However, some general best practices apply across most FFF formulations:

1. Temperature Control

FFF should ideally be stored between 5°C and 45°C (41°F to 113°F). Exposure to extreme cold may cause components to separate or become viscous, while high heat can cause degradation or evaporation of key ingredients. If stored outdoors in climates with seasonal extremes, insulated tanks or temperature-controlled environments may be necessary.

2. UV Protection

Many FFFs are sensitive to prolonged exposure to direct sunlight or UV radiation, which can cause discoloration and reduce shelf life. Foam should be stored in opaque containers or tanks placed in shaded or indoor locations to prevent UV-induced chemical breakdown.

3. Sealed Containers

FFF absorbs atmospheric moisture and can degrade if exposed to air for extended periods. Always store in sealed, airtight containers, and ensure tank lids, gaskets, and valves are in good condition. If the foam is supplied in drums or IBCs (Intermediate Bulk Containers), ensure they remain tightly closed when not in use.

4. Avoid Freezing

Freezing can alter the chemical makeup of FFF, leading to phase separation or crystal formation. Even if the foam appears to thaw without issue, its performance may be permanently compromised. In cold regions, heated storage or frost-resistant formulations should be considered.


Container Material Compatibility

FFF formulations often contain organic surfactants, alcohols, and corrosion inhibitors, which can interact differently with materials compared to AFFF. Before transferring FFF to permanent tanks or piping, it’s critical to confirm compatibility with:

  • Stainless Steel (304/316): Highly compatible; preferred for long-term storage.

  • Polyethylene or Polypropylene: Suitable for most FFFs and commonly used in IBCs.

  • Aluminum and Copper Alloys: Can react with certain components; avoid unless verified.

  • Mild Steel (Carbon Steel): May be acceptable with internal coatings, but corrosion is a concern.

If using existing AFFF tanks or systems, ensure they are flushed thoroughly and inspected for corrosion or chemical buildup before introducing FFF.


Shelf Life and Inspection Guidelines

The shelf life of fluorine free foam typically ranges from 10 to 15 years, depending on formulation and storage conditions. However, regular inspection is essential. Key guidelines include:

  • Annual Visual Checks: Look for signs of separation, discoloration, sediment, or container damage.

  • Lab Testing Every 3–5 Years: Have foam samples analyzed by a certified lab to ensure concentration, pH, viscosity, and other key parameters remain within specification.

  • Foam Proportioning Check: Confirm that the system is accurately mixing foam concentrate with water according to the correct ratio (usually 3% or 6%).

Many manufacturers provide sampling ports and testing procedures to simplify this process.


Compatibility with Existing Firefighting Systems

1. Mixing with AFFF

Fluorine free foams should never be mixed with fluorinated foams. Even small amounts of AFFF can contaminate FFF, impacting performance and negating the environmental benefits. If transitioning from AFFF, the following steps are critical:

  • Flush the entire system: Tanks, piping, proportioners, and discharge devices must be cleaned with fresh water or a suitable cleaning agent.

  • Dispose of old foam responsibly: AFFF disposal is regulated in many regions due to PFAS content. Work with licensed hazardous waste contractors.

2. Equipment Compatibility

FFF is generally compatible with standard foam proportioning and discharge systems, such as:

  • Bladder tanks

  • Balanced pressure systems

  • Foam monitors and sprinklers

  • CAFS (Compressed Air Foam Systems)

However, due to different viscosity and surface tension properties, systems may require calibration adjustments. It’s recommended to conduct system performance tests after installing FFF to verify flow rates and mixing accuracy.

3. Water Quality

FFF performance can be affected by hard or contaminated water. It is best to use clean, fresh water when possible. High mineral content or organic matter may require filtration or water conditioning for optimal foam formation.


Training and Operational Procedures

Because fluorine free foams behave differently from AFFF, operators and emergency responders need updated training to understand:

  • Foam application techniques

  • Differences in foam blanket behavior

  • Flow rate and nozzle compatibility

  • Fire suppression timelines

Training should include live demonstrations and maintenance protocols tailored to FFF systems to ensure staff are confident in real-world scenarios.


Transition Planning and Best Practices

Transitioning to FFF is a multi-step process that requires planning and support. A well-structured transition plan should include:

  • Inventory Audit: Identify existing foam types, quantities, and system configurations.

  • Compatibility Assessment: Evaluate tanks, piping, proportioners, and water supply.

  • Product Selection: Choose a fluorine free foam tested to appropriate fire and environmental standards (e.g., EN 1568, ICAO, NFPA).

  • System Flushing and Testing: Clean existing infrastructure, run performance tests, and recalibrate if needed.

  • Documentation and Training: Update system diagrams, maintenance schedules, and provide operator training.


Conclusion

Making the shift to fluorine free foam is more than a technical decision—it’s a commitment to protecting people, property, and the planet. By understanding the unique storage and compatibility needs of FFF, facilities can ensure these eco-friendly foams deliver the performance they promise.

Jiangsu Suolong Fire Science and Technology Co., Ltd. has been at the forefront of this transformation, offering a wide range of certified fluorine free foam products designed for stability, performance, and ease of integration. With a strong focus on environmental responsibility and technical support, Suolong provides both the products and guidance needed for a successful and safe transition.

Whether you're replacing old systems or designing new ones, partnering with an experienced manufacturer like Suolong ensures your facility is prepared for the future of fire safety—one that is both effective and environmentally conscious.

 

About Suolong
Founded in 1967, Suolong Fire, is a leading manufacturer of fire fighting foam in China, accredited to ISO9001, ISO14001, ISO45001, ISO50001. 

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