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AFFF Exposure in the Navy: Were You Exposed to Firefighting Foam?

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AFFF Exposure in the Navy: Were You Exposed to Firefighting Foam?

Aqueous Film-Forming Foam (AFFF) has been a cornerstone of fuel-fire suppression in naval aviation and shipboard firefighting for decades—especially where jet fuel and other flammable liquids create fast-moving, high-heat emergencies. Today, much of the concern around “AFFF exposure in the Navy” centers on the PFAS chemicals historically used in many fluorinated foams, the ways sailors and civilians may have come into contact with them, and how the Navy is transitioning toward alternatives.

What Is AFFF—and Why the Navy Used It

AFFF is a Class B firefighting foam designed for flammable liquid hazards. When proportioned with water and applied correctly, traditional AFFF can rapidly spread across hydrocarbon fuel surfaces, helping knock down flames and suppress vapors to reduce re-ignition risk. 

Because naval operations involve aviation fuel handling, hangar bays, flight decks, fuel farms, and shore-based aircraft rescue and firefighting environments, AFFF has been widely used across shipboard and shore facility fire suppression systems, firefighting vehicles, and training facilities. 

Where AFFF Exposure Can Happen in Navy Settings

Potential exposure isn’t limited to major fire events. In Navy environments, AFFF contact can occur during routine readiness activities, equipment testing, system maintenance, and cleanup operations after foam discharge. 

Common Navy-related scenarios

  • Hangar bays and aviation facilities: Foam sprinkler system tests, accidental discharges, or washdowns after exercises can create direct contact and aerosolized mist. 

  • Shipboard firefighting systems: Use or testing of installed suppression systems and subsequent deck or compartment cleanup.

  • Shore installations and training areas: Live-fire training, drills, and equipment demonstrations where foam runoff may spread beyond the immediate application zone.

  • Fuel storage, transfer, and maintenance zones: Areas where ignitable liquids are present and foam is staged or used for emergency response. 

Why PFAS in Firefighting Foam Is a Concern

Many fluorinated Class B foams (including AFFF and AR-AFFF) contain PFAS (per- and polyfluoroalkyl substances). PFAS are often discussed as “persistent” chemicals because many compounds can remain in the environment and move through water.

Health research is still evolving, but major public agencies note that exposure to certain PFAS may be associated with adverse outcomes, and that understanding varies by compound, dose, and exposure duration.

How PFAS From AFFF Can Reach People

In practical terms, PFAS-related exposure may happen through multiple pathways around foam use—such as direct contact with foam solution, ingestion of contaminated water, or inhalation of aerosols during discharge and cleanup. Guidance documents emphasize using appropriate PPE to minimize direct contact, ingestion, and inhalation during foam handling and response activities. 

It’s also important to understand that exposure risk can differ based on task and frequency. For example, personnel involved in repeated testing, cleanup, or training evolutions may experience different exposure profiles than those present for a single emergency response. 

What Is AR-AFFF Foam (and When It’s Used)

AR-AFFF Foam stands for Alcohol-Resistant Aqueous Film-Forming Foam. It is used for Class B incidents involving both:

  • Hydrocarbon fuels (water-immiscible) like gasoline, diesel, jet fuel, and kerosene.

  • Polar solvents (water-miscible) such as alcohols, ketones, esters, acetone, and similar chemicals that can break down a standard foam blanket. :contentReference[oaicite:13]{index=13}

In other words: if the hazard includes water-miscible fuels that “eat” ordinary foam, AR-AFFF is often the specified choice because it can form a protective barrier that helps the foam blanket survive on those fuels. 

AR-AFFF Chemical Composition

Exact formulations vary by manufacturer and certification requirements, but reputable product literature consistently describes AR-AFFF as a mixture designed to create both a fast-spreading film on hydrocarbon fuels and a polymeric barrier on polar solvents.

Typical functional “building blocks” in AR-AFFF Chemical composition

  • Fluorosurfactants: Help reduce surface tension and support film formation and rapid spreading on hydrocarbon fuels. 

  • Hydrocarbon surfactants: Contribute to foaming and blanket stability (often used alongside fluorosurfactants in fluorinated foams). 

  • Polymers / polysaccharides (alcohol-resistant agents): Form a protective membrane/“raft” that helps prevent foam breakdown on polar solvent fires.

  • Solvents and water: Support concentrate handling, proportioning performance, and low-temperature behavior (varies by product). 

Why AR-AFFF behaves differently on polar solvents

Polar solvents are water-miscible and can destabilize ordinary foam blankets. AR-AFFF addresses this by using polymer chemistry that creates a barrier between the fuel surface and the foam blanket, helping preserve vapor suppression and cooling long enough for effective knockdown. 

Legacy vs Modern Fluorinated Foams: Why “Which AFFF?” Matters

Not all AFFF inventories are the same. Technical guidance distinguishes legacy PFOS-based formulations, fluorotelomer-based formulations, and more modern short-chain variants, each with different PFAS profiles and environmental behaviors.

For example, older stock may contain PFOS or include manufacturing byproducts and precursor compounds that can transform in the environment, while newer foams are often described as using short-chain (e.g., “C6”) chemistry—though “short-chain” does not automatically mean “risk-free.”

Navy Transition: Phasing Out Fluorinated AFFF

The Navy has publicly described steps to phase out fluorinated AFFF due to environmental concerns, health-risk discussions, and regulatory requirements. A Naval Safety Command publication summarizing NDAA FY2020 provisions describes milestones including: releasing a fluorine-free specification, restricting acquisition of foam above a very low PFAS threshold, and prohibiting fluorinated AFFF use at military sites by a deadline. 

Examples of proposed non-foam alternatives

The same Navy safety publication lists several alternatives discussed for certain hangar contexts, such as ignitable liquid drainage floors, high-expansion foam systems, trench nozzle systems, water-only sprinkler conversions, optical flame detectors, and water mist sprinklers—each with pros and cons depending on mission, facility design, and fire code compliance.

How to Tell If You Were Exposed

If you served in the Navy (or worked on Navy installations) and you’re trying to understand potential AFFF exposure, start with a practical evidence checklist. You don’t need perfect records—just enough to reconstruct “where, when, and how” contact could have happened.

Exposure documentation checklist

  • Duty locations and work areas: Hangars, flight decks, crash crews, shipboard fire parties, fuel farms, ARFF units, or facilities with foam sprinkler systems. 

  • Tasks and frequency: System testing, training events, foam handling, cleanup/washdown responsibilities, or maintenance involving foam concentrate.

  • Foam type if known: AFFF vs AR-AFFF Foam, proportioning rates, manufacturer/SDS references, or procurement logs when available. 

  • Incident context: Spill/fire responses, drills, accidental discharges, and any captured runoff or wastewater handling steps. 

Risk Reduction: Practical Steps During Foam Handling and Cleanup

From a safety standpoint, guidance emphasizes minimizing direct contact and preventing ingestion or inhalation during foam handling, deployment, and cleanup. Proper PPE and decontamination planning can reduce unnecessary contact—especially in scenarios involving repeated training or system testing.

For facilities, best-practice guidance commonly focuses on containment of runoff, avoiding unnecessary discharges (especially for training), and maintaining systems to prevent leaks—because even small releases can spread through water pathways.

FAQ

Is AR-AFFF Foam the same as AFFF?

AR-AFFF Foam is a type of Class B foam with added alcohol-resistant performance. It is designed to work on both hydrocarbon fuels and polar solvents by forming a polymeric membrane on water-miscible fuels while still providing film behavior on hydrocarbon fuels.

What does “AR-AFFF Chemical composition” usually include?

While formulas differ by brand, AR-AFFF Chemical composition is commonly described as a combination of surfactants (including fluorosurfactants in fluorinated products), alcohol-resistant polymers/polysaccharides, solvents, and water—engineered to create a stable foam blanket and protective barrier on challenging fuels.

About Suolong
Founded in 1967, Suolong Fire, is a leading manufacturer of fire fighting foam in China, accredited to ISO9001, ISO14001, ISO45001, ISO50001. 

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